An industry survey of the composition and variability of soybean gums and soapstocks across US soybean processing plants

Authors: GAFFIELD, KATELYN - Kansas State University; GOODBAND, ROBERT - Kansas State University; DEROUCHEY, JOEL - Kansas State University; TOKACH, MIKE - Kansas State University; WOODWORTH, JASON - Kansas State University; DENNY, GORDON - Denny Gordon Llc; SMOLEN, PAUL - Agri Northwest; SLIPHER, CARMEN - Bunge, Ltd; Krishnan, Hari; GEBHARDT, JORDAN - Kansas State University

Submitted to: Journal of Animal Science
Publication Type: Peer Reviewed Journal
Publication Acceptance Date: 12/11/2024
Publication Date: 12/12/2024
Citation: Gaffield, K.N., Goodband, R.D., Derouchey, J.M., Tokach, M.D., Woodworth, J.C., Denny, G., Smolen, P., Slipher, C., Krishnan, H.B., Gebhardt, J.T. 2024. An industry survey of the composition and variability of soybean gums and soapstocks across US soybean processing plants. Journal of Animal Science. 102. https://doi.org/10.1093/jas/skae378.
DOI: https://doi.org/10.1093/jas/skae378

Interpretive Summary: Depending on the soybean processing plant, by-products such as gums and soapstocks may be added back during soybean meal production. The addition of these by-products may have the potential to affect soybean meal composition and subsequent quality. Despite the potential impact on soybean meal, there is limited information on the composition and variation in soybean processing by-products. The study objective was to investigate the composition and variability of soybean gums and soapstocks across US soybean processing plants through an industry survey. Overall, we found a considerable variation in by-product composition between soybean processing plants indicating differences in processing procedures or incoming soybean quality. Furthermore, when soybean by-products were added back to soybean meal, there was an increase in fat, but no effect on crude protein. The information gained from this study will benefit US soy processors to minimize waste, and improve soybean product quality through innovative utilization of by-products. This will ensure a thriving soybean industry that benefits both consumers and the economy.

Technical Abstract: Depending on the soybean processing plant, gums and soapstocks may be added back to soybean meal during soybean processing. Despite potential effects on soybean meal quality, there is limited information available on the composition and variation in soybean by-products and the resulting soybean meal if by-products are added back during processing. A total of 36 soybean by-product samples from 14 plants across 8 different companies were examined in an industry survey evaluating the composition and variation of soybean gums and soapstocks across the United States. All soybean processing plants in the study produced at least 1 of the 2 by-products: soybean gums or soybean soapstocks. Soybean by-product and soybean meal samples were collected within 2 different timeframes: May to July 2023 and October to November 2023. The individual plants surveyed constitute approximately 30% of total US soybean meal production, with 8 participating companies representing 80% of the total US soybean meal production. By-products were analyzed for lipid quality criteria including moisture, fat by acid hydrolysis, fatty acid analysis, and oxidation markers. Soybean meal samples were submitted for analysis of the proximate composition, neutral detergent fiber, Ca, P, and trypsin inhibitor units. Soybean gums had a greater (P = 0.05) percentage of acid-hydrolyzed fat and p-Anisidine value compared to soybean soapstocks. Soybean soapstocks tended to have a greater (P = 0.085) percentage of moisture and volatile matter as well as an increased (P = 0.052) concentration of insoluble impurities compared with soybean gums. Most notably, there was considerable variation in the composition of by-product samples among processing plants indicating differences in processing procedures or incoming soybean quality. Soybean meal containing added soybean by-products had 61% greater (P < 0.05) ether extract than soybean meal samples without added soybean by-products on a dry matter basis, but there was no difference (P > 0.10) in crude protein. Furthermore, trypsin inhibitor units varied considerably among plants with values ranging from 1.45 to 9.26 TIU/mg of seed powder, regardless of by-product inclusion. These results provide information on the composition and variation in soybean by-products across various processing plants; however, further information is still needed to evaluate their subsequent effects on livestock diets.